replace impeller onmercury 4 0 hp shift lever

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How do I remove shift linkage to replace impeller on a ...

高达20%返现· Jun 24, 2018· How do I remove shift linkage to replace impeller on a 2003 mercury 40 hp four stroke. Mechanic's Assistant: Sometimes things that you think will be really complicated end up being easy to fix. The Marine Mechanic I'm going to …5/5(5.8K)

OldGuyDIY 4HP 5HP Mercury Outboard Replace Broken Shift ...

10:26May 30, 2019· This OldGuyDIY video demonstrates how to replace a broken shift lever on a 4HP, 2 stroke, mercury outboard motor, made in Japan. Save $40 by buying Tohatsu ... OldGuyDIY

Need to remove and replace shifter lever on a 1998 4 HP ...

Aug 25, 2010· 高达20%返现· I want to replace the impeller on a 5 hp mercury outboard. I can only get the lower unit to drop down about two inches and it will go no further. Pulling on the unit causes the gear shift lever to mov … read more

Won't shift into reverse after impeller replacement ...

May 03, 2012· Apr 30, 2012. #3. Re: Won't shift into reverse after impeller replacement. The shifter on the boat was in forward. You must also have the lower unit in the same gear. 16. Check shift operation as follows: a. Place shift lever in forward gear.

Mercury 40 Outboard Lower Unit Removal | Boats.net

Disconnect the shift shaft linkage by pushing the plastic retainer clip up off the shift shaft assembly, then pushing it to the left to release the retainer. Step 3. Mark the trim tab and lower unit so you can reinstall the tab in the correct alignment when you reinstall the lower unit to the outboard. Step 4.

Mercury 4.5 hp Outboard Impeller replacement Water Pump ...

2:33Jul 16, 2015· Here I show you how to take the lower unit off and access the impeller on this Mercury Outboard motor. I believe this is similar for the 4.5 5.5 6.5 7.5 8.5... You can Fix It!!!!

Boat Projects: Water Pump Impeller Replacement on Mercury ...

Nov 09, 2013· The engine that we serviced was a 1996 115 hp Mercury hung on the back of a aluminum Starcraft of a similar vintage and the pictures refer to that but all outboards are very similar and although the pictures may not look exactly like what you have the sequence will be the same. ... Then a little more on the gear shift coupler which should still ...

Mercury outboard parts drawings * Tech video

AUS. 8042350 up. BEL. 9135825-9385910. CAN. 7087823-7208332. Mercury outboard parts 40, 50, 55 and 60 hp. Illustration with photos 50, 55 and 60 horsepower three cylinder 2 stroke illustrations. 40, 50 and 60 hp. EFI 4 cylinder 4 stroke powerhead with exploded view. 25 hp. 4 Stroke year 1998.

INSTALLATION MANUAL 75, 90 AND 115 HP (4-Stroke)

75 and 90 Hp Shift Cable Installation Install cables into the remote control following the instructions provided with the remote control. NOTE: Install the shift cable to the engine first. The shift cable is the first cable to move when the remote control handle is moved out of neutral. 1. Position the shift mechanism into the neutral potion. N 2.

Replaced impeller. Now boat is always in forward ...

Jul 16, 2020· My boat has a 1998 Mercury 90 ELPTO two stroke. I changed out the impeller. I then put the lower unit back on the boat only to find that the boat now starts in forward. I tried shifting but it stays in forward. I then removed the lower from the motor. I can spin the prop clockwise. It makes a small click. I cannot turn the prop counter clockwise.

2003 Mercury 40 HP EFI Water impeller replcement | Boating ...

Jul 17, 2016· Jul 8, 2011. #1. I am in the process of changing out the impeller on a 2003 Mercury 40hp EFI 4 stroke. I can not see how the gear shift rod gets released on this unit. No problem finding the 5 bolts to lower the lower unit about an inch but I do not see any shift rod Jam nut release like I saw on the I-tune video I watched.

Mercury 40 Outboard Lower Unit Removal | Boats.net

Step 1. Remove the top cowling. Step 2. Disconnect the shift shaft linkage by pushing the plastic retainer clip up off the shift shaft assembly, then pushing it to the left to release the retainer. Step 3. Mark the trim tab and lower unit so you can reinstall the tab in the correct alignment when you reinstall the lower unit to …

Impeller Change Mariner (Yamaha) 4 HP Outboard - YouTube

3:58Aug 02, 2008· Changing the impeller on an 1990 Mariner 4 outboard drsyn123

Replacing the Impeller on a 2002 Mercury 90 hp Outboard ...

7:13Jul 29, 2018· Replacing the impeller in my 2002 Mercury 90 hp ELPTO. Tell tale stream seemed weak and it was time anyway.Surprise findings when I got it out! TheFritz423

I want to replace a shift lever on a Tohatsu four stroke ...

May 21, 2010· I am trying to remove the lower unit to replace the impeller assy. on a 6 hp tohatsu outboard. It is a 2009 mfs 456 mod. 6bs. The shift lever shaft will not come down with the lower unit.

i need help re-installing lower unit | Boating Forum ...

May 31, 2011· Aug 16, 2010. Messages. 65. May 28, 2011. #7. Re: i need help re-installing lower unit. Different models will have different procedures. My 2007 Merc says to put into forward, take off the lower unit, leave in forward and re-install. the year before it was a different procedure and some linkage had to get disconnected.

How do you align upper shift lever and lower unit ...

Aug 13, 2019· Re: How do you align upper shift lever and lower unit The shifter on these lower units uses a spring loaded clutch.The clutch is spring loaded into forward.As you turn the shift shaft, the cam pushes the pin and moves the clutch to the neutral position and then the reverse position. <br />Your problem is that you turned your shifter counter ...

Mercury Outboard Parts | Diagrams | Accessories | Lookup ...

Mercury Marine Technical Library. Our Mercury Marine Parts technical expertise also allows PPT to provide our boating customers with direction regarding Direct Replacement Mercury Outboard Parts options. In certain cases OEM Mercury Marine Parts are the better option but in many cases there are good, economical alternative part options such as with Sierra Marine Parts.

Mercury outboard parts drawings * Tech video

AUS. 8042350 up. BEL. 9135825-9385910. CAN. 7087823-7208332. Mercury outboard parts 40, 50, 55 and 60 hp. Illustration with photos 50, 55 and 60 horsepower three cylinder 2 stroke illustrations. 40, 50 and 60 hp. EFI 4 cylinder 4 stroke powerhead with exploded view. 25 hp. 4 Stroke year 1998.

Lower Unit Removal & Water Pump Replacement on 1996 ...

14:23Jun 06, 2018· For motors with serial numbers 0D283222 and above. I hope this video helps someone. I found a lot of videos online but none of my exact motor. One piece of a... striker1211

INSTALLATION MANUAL 75, 90 AND 115 HP (4-Stroke)

75 and 90 Hp Shift Cable Installation Install cables into the remote control following the instructions provided with the remote control. NOTE: Install the shift cable to the engine first. The shift cable is the first cable to move when the remote control handle is moved out of neutral. 1. Position the shift mechanism into the neutral potion. N 2.

Mercury Outboard Parts | Wholesale Marine

Mercury Marine 40/50/60 hp 4-Stroke EFI Oil Change Kit. List Price: $66.49. Starting At: Now: $41.99. Mercury Marine 40/50/60 HP 4-Stroke EFI Oil Change Kit Mercury 25W-40 Marine Engine Oil features high-tech, advanced anti-wear additives that provide up to 35% better camshaft wear protection. Additionally, this formula offers the highest ...

reverse lock on mercury outboard | Boating Forum - iboats ...

Jan 04, 2013· 494. Jan 3, 2013. #13. Re: reverse lock on mercury outboard. That is an indication that someone has improperly installed the reverse cam over the shift shaft. You will need to drop the lower unit and put the cam back into its proper orientation. The cam should be …

Mercury 4.5 repairs - LeeRoy's Ramblings

The motor we will be discussing here is a 4.5 hp single cylinder motor marked on the rear of the cowling as 45. These single cylinder Mercurys were in production in one form or another since the early-1960's. They started out as a 3.9 hp in 1964, and were upgraded to 4 hp in 1968 till 1974, then in 1975 4.5 hp …

Mercury 40 Outboard Water Pump Replacement | Boats.net

Remove the impeller and the two nylon washers (the one above it and the one below it). Step 4. Remove the woodruff key from the base of the driveshaft. Step 5. Remove the upper gasket, the wear plate and the lower gasket from the gearcase. NOTE: Inspect the shift shaft boot for cracks or splits and replace …

How to Repair the Lower Shifter on a Mercury Outboard 90 HP

When the gear shift on a Mercury outboard engine begins to feel stiffer than normal, the engine may have a bent lower shift rod. If you need to repair the lower shifter on your Mercury outboard, you can purchase a kit with all of the parts required to make the repair. If you are a boater with extensive experience with ...

DOWNLOAD 1965-2007 Mercury Mariner Outboard Lower Unit ...

2001-2002 Mercury/Mariner 115HP EFI 4-Stroke Manual. 2002-2007 Mercury 40/50/60 HP 4-Stroke Repair Manual. LOWER UNIT. REMOVAL & DISASSEMBLY. Always disconnect the battery cable, before removing. lower unit. 1. Shift to “NEUTRAL” position. 2.

mercury outboard stuck in gear after changing impeller

3/18/2021· Water Pump Impeller Repair Kit for Mercury Marine Mercruiser Outboard & Alpha One Stern Drive Replace 46-96148A8, 46-96148T8, 46-96148Q8, 18-3217,18-3316 4.2 out of 5 stars 18 $36.98 $ 36 . Pulled lower unit off to replace impeller and it is stuck in forward gear can’t get neutral or reverse by twisting gear shift lever.

MERCURY - FourStroke 40-60 hp

The precision engineered shift system in every 40-60hp FourStroke delivers smooth, positive shifting for an improved driving experience. Slow but Steady Every 40-60hp SmartCraft-equipped FourStroke features Troll Control, which allows you to set your engine speed as low as 700 rpm for trolling or running through extended no-wake zones.

Mercury 4.5 repairs - LeeRoy's Ramblings

The motor we will be discussing here is a 4.5 hp single cylinder motor marked on the rear of the cowling as 45. These single cylinder Mercurys were in production in one form or another since the early-1960's. They started out as a 3.9 hp in 1964, and were upgraded to 4 hp in 1968 till 1974, then in 1975 4.5 hp …

Mercury Mariner Quicksilver Splined Shaft Shift Handle Lever

Details about Mercury Mariner Quicksilver Splined Shaft Shift Handle Lever 3.9-20 HP. 3 product ratings. 4.7 average based on 3 product ratings. 5. 5 ... Water Pump Impeller for Mercury Mariner Quicksilver 47-22748 3.5/3.9/5/6 HP Mark. ... See More Details about "Vintage Mercury Splined Shift Handle Knob 3.9 4.0 6 7...." Return to top. More to ...卖家评价: 99.6% 好评

Remove an Outboard Lower Unit with a Stuck Drive Shaft ...

Removing the Lower Unit with the Stuck Drive Shaft Out The first thing I did was squirt some free all up into the driveshaft joint and then tap it with a long bolt and a hammer. I wasn’t aggressive, just some light taps to vibrate the joint and hopefully, let some of the penetrating solvent in.

Throttle and Shift Cables - Mercruiser parts

We have all of the Mercury/Mercruiser remote control throttle/shift cables here for you to choose from. Gen I, Gen II, SAE for outboards, sterndrive and Sportjets engines all at discounted pricing when ordering online. Fast shipping from BAM Marine of Florida.

Mercury 2-Stroke Outboard Boat Motor Service Manuals PDF ...

40 HP Models 30 HP Models 25 HP Models 20 HP Models 15 HP Models 10 HP Models 9.9 HP Models 8 HP Models 6 HP Models 5 HP Models 4 HP Models 102cc HP Models 3.3 HP Models 3 HP Models 2.5 HP Models 2.2 HP Models. Please visit our marine related Home Page to see a complete list of all the service manuals we offer.